· Product Overview

· Core Specifications

• Material: High-Grade Aluminum Alloy (e.g., A380, ADC12 – Customizable)Delivers excellent thermal conductivity, corrosion resistance, and lightweight properties, ideal for automotive and industrial environments.
• Manufacturing Standard: ISO 9001-Certified Die Casting + Precision CNC Machining Process
  • Dimensional Tolerance: ±0.05mm (die casting) + ±0.02mm (CNC machining), ensuring seamless assembly and leak-proof sealing.
  • Surface Finish: Machined Finish (with optional anodization or coating for enhanced durability).

· Application Scenarios

• Automotive Industry: Integral to engine cooling modules, transmission assemblies, and hydraulic systems for fluid flow regulation and heat management.
• Industrial Machinery: Used in hydraulic pumps, fluid control valves, and automation equipment for reliable fluid distribution and structural support.
• HVAC & Refrigeration: Acts as a heat exchanger or fluid distribution part in cooling systems, leveraging aluminum’s superior thermal efficiency.
• Renewable Energy: Deployed in fluid handling systems for solar or wind energy equipment, where corrosion resistance and precision are critical.

· Production Process Introduction

1. Die Design & Fabrication: Custom die molds are created based on 3D engineering drawings to replicate complex internal channels and external features with precision.
2. Aluminum Die Casting: Molten aluminum alloy is injected into precision dies under high pressure to form the component’s base structure.
3. Precision CNC Machining: Multi-axis CNC machines refine dimensions, drill ports, and machine mounting surfaces to ensure exact fit and function.
4. Surface Treatment: Anodization, painting, or custom coatings (if required) are applied to enhance corrosion resistance and aesthetic quality.
5. Quality Inspection: Dimensional CMM scans, pressure testing (for fluid tightness), and material analysis are conducted to meet strict industry standards.
6. Packaging Preparation: The component is wrapped in anti-scratch film and placed in a custom foam-lined carton to prevent damage during transit.

· Packaging and Shipping Methods

• Packaging: Each component is individually wrapped in anti-scratch film and secured in a custom foam-lined carton. For bulk orders, palletized packaging with reinforced protection is provided.
• Shipping: We offer express delivery (DHL/FedEx/UPS), air freight, and sea freight options. Shipping methods are tailored to order volume and delivery timelines, with full tracking and damage insurance.

· Process

· Frequently Asked Questions (FAQ)

• MOQ (Minimum Order Quantity): MOQ is 200 pieces for standard designs. Custom designs require a MOQ of 300 pieces (includes die development costs).
• Lead Time: Standard lead time is 15–25 working days after order confirmation (die fabrication for custom orders adds 5–7 days). Expedited production is available for urgent orders with prior coordination.
• Customization Capability: Full OEM/ODM customization is supported. We modify dimensions, material, surface finish, and internal/external features based on your technical drawings or samples, with end-to-end engineering collaboration.