· Product Overview

· Core Specifications

· Application Scenarios

• Industrial Machinery: Shim plates for aligning gears, bearings, and shafts in conveyor systems, machine tools, and industrial gearboxes
• Automotive & Transportation: Mounting tabs for vehicle brackets, exhaust systems, and automotive sensor assemblies
• Electronic Enclosures: Positioning shims for securing PCB modules, heat sinks, and electronic components in server chassis and control boxes
• Construction & Furniture: Fixing tabs for cabinet hardware, door locks, and architectural metalwork
• Marine & Offshore Equipment: Corrosion-resistant shims for deck hardware and marine piping systems (316L variant)
• Medical Devices: Non-magnetic positioning tabs for portable medical instruments and diagnostic equipment (304/316 stainless steel)

· Production Process Introduction

1. Design & DFM Validation: Our engineering team optimizes the plate geometry, cutout shape, and mounting hole position via Design for Manufacturability (DFM) analysis to ensure structural integrity and fabrication feasibility.
2. Material Preparation: Premium stainless steel (or steel/aluminum) sheet stock is cut to size and deburred to create a clean base for fabrication.
3. Precision Sheet Metal Fabrication: Components are CNC laser-cut or stamped into the rounded rectangular shape, followed by precision punching to create the central D-shaped cutout and mounting hole. All edges are deburred to eliminate sharp points.
4. Surface Finishing: Parts undergo passivation (for stainless steel) or electroplating (for steel) to enhance corrosion resistance and surface smoothness.
5. Quality Inspection: 100% dimensional inspection via CMM (Coordinate Measuring Machine) verifies compliance with hole position and tolerance specifications.
6. Final Packaging: Parts are sorted and packed to prevent scratching during transit.

· Packaging and Shipping Methods

• Standard Packaging: Small-batch orders are packed in anti-static zip bags with part labeling; bulk orders are placed in custom blister packs or tray inserts inside reinforced corrugated cartons to prevent tangling and surface damage.
• Shipping Options:
  • Express Delivery (3–7 Business Days): DHL/FedEx/UPS for prototype and small-batch orders (full tracking provided).
  • Standard Sea Freight (25–40 Business Days): Cost-effective FCL/LCL options for large-volume production orders, with full customs documentation support.
• Custom Packaging: Branded labeling, barcoding, and custom tray inserts are available to align with your independent store’s brand guidelines and inventory management needs.

· Process

· Frequently Asked Questions (FAQ)

What is your Minimum Order Quantity (MOQ)?

• Prototypes/Samples:1 piece available for custom design validation.
• Production Runs: Starting at 100+ pieces for standard configurations. We specialize in low-volume, high-precision orders to match your online store’s demand.

What are your typical lead times?

• Sample Orders: 7–10 business days (includes fabrication and surface finishing).
• Mass Production: 15–25 business days, depending on order volume and design complexity.
• Rush Service: Expedited production (4–6 days for samples) is available upon request for urgent restocks.

Can you accommodate full custom modifications?

• Size & Shape Customization: Custom overall dimensions, cutout shapes (e.g., square, oval), and mounting hole positions to match your specific application.
• Material Upgrades: Switch between 304/316 stainless steel (corrosion resistance), SPCC steel (cost-effectiveness), or aluminum alloy (lightweight).
• Surface Finish Options: Custom passivation, electroplating, or powder coating to enhance durability or aesthetic appeal.
• Branding & Traceability: Laser engraving of part numbers, batch codes, or your store’s logo for full product traceability.