· Product Overview

· Core Specifications

· Application Scenarios

• Industrial Automation: Mounting brackets for stepper motors, servo motors, and gearboxes in automated production lines
• Sensor & Detection Devices: Fixed support for photoelectric sensors, proximity sensors, encoders, and measuring instruments
• Robotics & Mechanical Arms: Positioning brackets for end-effectors, sensor modules, and auxiliary components of robotic arms
• Electronic & Test Equipment: Stable mounting for precision measuring devices, laboratory instruments, and portable testing tools
• Automotive & Medical Devices: Lightweight mounting brackets for in-vehicle sensors and small medical equipment
• Conveyor & Assembly Systems: Adjustable mounting supports for conveyor line positioning jigs and material handling components

· Production Process Introduction

1. Design & DFM Validation: Our engineering team optimizes mounting hole patterns, bend angles, and slotted hole positions via Design for Manufacturability (DFM) analysis to ensure installation flexibility and structural integrity.
2. Material Preparation: Premium aluminum/steel sheet stock is cut to size and deburred to create a clean base for fabrication.
3. Precision Forming: Components are laser-cut/stamped into the U-shaped profile, followed by CNC bending to form the rigid curved structure.
4. Secondary Machining: Drilling, tapping, and milling operations create multi-point mounting holes and slotted adjustment holes with tight positional tolerance.
5. Surface Treatment: Parts undergo degreasing, phosphating, and black powder coating, followed by high-temperature curing to form a durable, corrosion-resistant finish.
6. Quality Inspection: 100% dimensional inspection via CMM and visual coating check verifies compliance with design specifications.
7. Final Packaging: Brackets are individually wrapped in PE bags, secured in EPE foam trays, and packed in reinforced corrugated cartons to prevent scratching and deformation.

· Packaging and Shipping Methods

• Standard Packaging: Each bracket is wrapped in anti-scratch PE film, placed in custom-cut EPE foam trays, and packed in reinforced corrugated cartons. For large-volume orders, wooden crates are used for extra protection.
• Shipping Options:
  • Express Delivery (3–7 Business Days): DHL/FedEx/UPS for prototype and small-batch orders (full tracking provided).
  • Standard Sea Freight (25–40 Business Days): Cost-effective FCL/LCL options for large-volume production orders, with full customs documentation support.
• Custom Packaging: Branded labeling, barcoding, serialized part marking, and customer-specific packaging designs are available to align with inventory management and brand guidelines.

· Process

· Frequently Asked Questions (FAQ)

What is your Minimum Order Quantity (MOQ)?

What are your typical lead times?

• Prototype/Sample Orders: 7–10 business days from final CAD design approval (includes fabrication and powder coating).
• Mass Production: 15–25 business days, depending on order volume, bracket complexity, and surface finish requirements.
• Rush Service: Expedited production (4–6 days for samples) is available upon request for urgent projects.

Can you accommodate full custom modifications?

• Material Customization: Switch between 6061 aluminum (lightweight) and SPCC steel (high-load) based on your performance needs.
• Design Modifications: Custom mounting hole patterns, slotted hole sizes, bend angles, and overall dimensions to match your equipment.
• Surface Finish Options: Custom powder coating colors, anodizing, or galvanizing to enhance corrosion resistance or align with brand aesthetics.
• Branding & Traceability: Laser engraving of part numbers, batch codes, or logos for full product traceability and inventory management.