· Product Overview

• A split (slotted) cylindrical body (for easy installation and shaft clamping)
• Multiple socket head cap screw holes (for uniform clamping force)
• Precision-machined bore (for tight shaft fit)CNC-machined to ultra-tight tolerances and finished with a passivated polished surface, these couplings deliver precise torque transfer and consistent performance, making them ideal for demanding mechanical systems where accuracy and durability are critical.

· Core Specifications

• Material: 304 Stainless Steel
  • Tensile Strength: ≥515 MPa (rigid for high-torque power transfer)
  • Corrosion Resistance: Passed 72-hour salt spray test (suitable for humid/industrial environments)
  • Food-Safe: Compliant with FDA 21 CFR 175.300 (ideal for food-processing equipment)
• Manufacturing Standard: ISO 9001-Certified
  • Key Processes: CNC Turning (cylindrical profile) → Precision Drilling (clamping screw holes + alignment ports) → Splitting (slotted body) → Deburring → Surface Passivation → CMM Inspection
  • Standard Parameters:
    • Bore Diameter: 15–25mm (customizable to shaft sizes)
    • Outer Diameter: 40–60mm (matched to bore size for optimal torque capacity)
    • Length: 30–50mm (balanced for rigidity and compactness)
    • Dimensional Tolerance: ±0.01mm (ensures zero-backlash shaft fit)
  • Surface Finish: Passivated polished (scratch-resistant, rust-proof, and smooth for low-wear operation)

· Application Scenarios

• Industrial Automation: Conveyor system shaft couplings, robotic arm joint drive couplings, and gearbox output shaft connectors.
• CNC Machines: Stepper/servo motor couplings for axis drives, ensuring accurate motion control and zero backlash.
• Packaging Machinery: Material feeding shaft couplings, labeling machine drive connectors, and sealing system actuation components.
• Medical & Laboratory Equipment: Precision instrument shaft couplings (304 SS meets hygiene standards) and diagnostic machine drive components.
• Food & Beverage Processing: Sanitary conveyor shaft couplings and packaging machine component connectors (compliant with food-safety regulations).

· Production Process Introduction

1. Raw Material Sourcing: Procure certified 304 stainless steel round bars (traceable to quality standards) and cut to blank length.
2. CNC Turning: Use high-precision CNC lathes to machine the cylindrical outer profile and precision bore in a single setup for maximum concentricity.
3. Precision Drilling: Drill clamping screw holes and alignment ports to ensure uniform clamping force and installation accuracy.
4. Splitting Operation: Create the split (slotted) body to enable shaft clamping and tool-free installation.
5. Deburring & Finishing: Remove sharp edges from slots, holes, and bore surfaces to prevent component wear and ensure safe handling.
6. Surface Passivation: Apply a chemical passivation treatment to enhance 304 SS’s natural corrosion resistance.
7. Quality Inspection: Perform CMM dimensional scanning, bore fit testing, and torque capacity validation to verify compliance with design specifications.

· Packaging and Shipping Methods

• Packaging:
  • Individual Pairs: Protected with anti-scratch foam padding, sealed in moisture-proof plastic bags, and packed in labeled cardboard boxes (marked “Paired Split Clamping Couplings”).
  • Bulk Orders: Secured in foam-lined wooden crates with additional bracing to prevent deformation during transit.
• Shipping Options:
  • Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
  • Air Freight: 7–10 business days for medium-batch production runs.
  • Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and damage insurance.

· Process

· Frequently Asked Questions (FAQ)

• MOQ (Minimum Order Quantity): 500 paired sets for standard configurations; 200 pairs for custom designs (with valid technical drawings).
• Lead Time: Standard lead time is 7–10 working days (includes CNC machining and passivation); expedited production (5–7 working days) is available for urgent orders (additional fees apply).
• Customization Capability: Full customization is supported—adjust bore diameter, outer dimensions, clamping screw specs, or switch to 316 stainless steel (for extreme corrosion environments). Our engineering team validates designs for torque capacity and shaft fit.