· Product Overview

· Core Specifications

Material Performance

• Virgin PTFE
  • Chemical Resistance: Inert to nearly all acids, solvents, and corrosive substances (resists 99% of industrial chemicals)
  • Temperature Stability: Operates reliably from -200°C to +260°C (-328°F to +500°F)
  • Electrical Insulation: Excellent dielectric strength (≥19 kV/mm), ideal for high-voltage applications
  • Low Friction: Coefficient of friction as low as 0.04, minimizing wear in sliding applications
  • Biocompatibility: Meets FDA and USP Class VI standards for medical and food-contact use

Manufacturing Standards

• Certification: ISO 9001-Certified
• Key Processes: CNC Precision Milling → Drilling & Counterboring → Deburring → Ultrasonic Cleaning → Dimensional Inspection
• Standard Parameters:
  • Dimensional Tolerance: ±0.02mm (ensures precise alignment with mating components)
  • Surface Finish: Smooth, matte (Ra ≤ 1.6μm) for low friction and easy cleaning
  • Custom Features: Multi-sized precision holes, counterbores, and a rigid flat profile for secure mounting

· Application Scenarios

• Chemical Processing Equipment: Valve mounting plates, pump component bases, and reactor sealing fixtures.
• Medical & Laboratory Devices: Diagnostic instrument mounting plates, sample handling system components, and surgical tool fixtures (compliant with FDA standards).
• Electronics & Semiconductors: High-voltage insulation plates, PCB mounting bases, and semiconductor manufacturing equipment components.
• Food & Beverage Machinery: Conveyor system guides, packaging machine fixtures, and processing line components (non-toxic and easy to sanitize).
• Industrial Automation: Low-friction sliding plates, robot end-effector mounts, and corrosive fluid system brackets.

· Production Process Introduction

1. Raw Material Preparation: Cut virgin PTFE blocks to match the plate’s base dimensions and thickness.
2. CNC Precision Milling: Use high-speed CNC mills to machine the flat profile, holes, and counterbores in a single setup for maximum accuracy.
3. Drilling & Counterboring: Create precision mounting holes and recessed counterbores to accommodate fasteners and components.
4. Deburring & Cleaning: Remove sharp edges from holes and profiles, then ultrasonically clean the plate to remove machining debris.
5. Quality Inspection: Perform CMM dimensional scanning, surface roughness testing, and material purity verification to ensure compliance with specifications.

· Packaging and Shipping Methods

• Packaging:
  • Individual Plates: Wrapped in anti-static, moisture-proof plastic bags and protected with foam padding to prevent surface scratches and contamination.
  • Bulk Orders: Packed in foam-lined, partitioned boxes (prevents plate deformation, damage, and mixing of sizes).
• Shipping Options:
  • Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
  • Air Freight: 7–10 business days for medium-batch production runs.
  • Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and contamination-free documentation.

· Process

· Frequently Asked Questions (FAQ)

• MOQ (Minimum Order Quantity): 300 pieces for standard configurations; 100 pieces for custom designs (with valid CAD files/technical drawings).
• Lead Time: Standard lead time is 7–12 working days (includes CNC machining, cleaning, and inspection); expedited production (5–7 days) is available for urgent orders (additional fees apply).
• Customization Capability: Full end-to-end customization is supported—adjust plate dimensions, hole size/position, counterbore depth, or switch to UHMWPE for impact resistance. Our engineering team validates designs for chemical compatibility, thermal stability, and dimensional accuracy.