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Custom CNC Machining Precision Parts CNC 3/4/5 Axis Machining Center Micro Machining Mechanical Parts
CUSTOM
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| Key Attributes | |
| Machining Capabilities | CNC Machining Processes:Broaching, Drilling, Etching/Chemical Machining, Laser Machining, Milling, Turning, Wire EDM, Rapid Prototyping |
| Materials Supported | Aluminum, Brass, Bronze, Copper, Hardened Metals, Stainless Steel, Steel Alloys, Plastic |
| Micro-Machining or Not | Micro Machining |
| Key Processes | CNC Milling, Turning, Drilling |
| Tolerance Standards | Industry-standard precision |
| Surface Treatments | Anodizing, Plasting, Polishing, etc. |
| Applications | Control Systems, Automotive Components |
| Place of Origin | Guangdong, China |
| Model Number | CUSTOM |
| Service Type | Customized OEM/ODM Manufacturing |
| Drawing Formats | PDF, CAD, IGES, STEP |
| Delivery Time | 7-30 Days |
| MOQ | 10 pcs |
· Product Overview
This precision-engineered double flange adapter is a custom CNC-machined component crafted from high-grade aluminum alloy, featuring a robust open-frame structure with two parallel circular flanges and precision-machined threaded mounting holes. Designed for use in mechanical assemblies, it provides a rigid, lightweight interface for connecting and aligning two components, such as shafts, bearings, or housings. The component delivers exceptional dimensional accuracy, structural integrity, and corrosion resistance, making it ideal for use in high-performance industrial machinery and automation systems.
· Core Specifications
| Specification | Details |
|---|---|
| Material | 6061-T6 / 7075-T6 Aluminum Alloy (customizable to stainless steel for heavy-load applications) |
| Surface Finish | Precision-machined to Ra ≤ 1.6μm, with optional anodizing or passivation for enhanced corrosion resistance |
| Tolerance Standards | ±0.01mm for critical dimensions, conforming to ISO 2768-m |
| Machining Processes | CNC turning, milling, precision drilling, and tapping |
| Key Features | Dual circular flanges with threaded mounting holes, precision central bore for alignment, and open-frame design for weight reduction |
· Application Scenarios
This aluminum double flange adapter is ideally suited for a wide range of industrial and technical applications, including:
- Industrial Automation: As a shaft coupling or bearing mount in robotic arms, conveyor systems, and automated assembly lines
- Power Transmission: As a connecting flange in motor shafts, gearboxes, and precision drive systems
- Aerospace & Defense: As a lightweight structural component in UAV propulsion systems and aerospace control mechanisms
- Medical Devices: As a non-magnetic, biocompatible component in diagnostic equipment and surgical instruments
- Semiconductor Equipment: As a precision positioning component in wafer handling and lithography systems
· Production Process Introduction
- Design & Engineering: Our engineering team collaborates with you to refine CAD models, optimize for manufacturability, and validate performance requirements.
- Material Preparation: Premium aluminum alloy bar stock is sourced and inspected for material consistency, mechanical properties, and purity.
- CNC Machining: State-of-the-art CNC lathes and milling machines execute precision turning, milling, drilling, and tapping operations to create the complex features.
- Deburring & Finishing: Components undergo precision deburring and surface finishing to ensure smooth, burr-free edges and surfaces.
- Quality Inspection: Every part is inspected using CMM (Coordinate Measuring Machine) and optical measurement tools to ensure compliance with all specifications.
- Surface Treatment (Optional): Components can undergo anodizing, passivation, or other surface treatments to enhance performance and aesthetics.
- Final Packaging: Components are individually wrapped and packaged to prevent scratches and contamination during transit.
· Packaging and Shipping Methods
- Packaging: Each component is individually wrapped in anti-static foam and placed in a custom-cut corrugated box, with additional cushioning for bulk orders to prevent movement and damage.
- Shipping Options:
- Express Delivery: DHL, FedEx, or UPS for fast, tracked delivery (3-7 business days)
- Standard Shipping: Sea freight for large-volume orders (25-40 days)
- Customization: We offer custom labeling, barcoding, and packaging to align with your brand guidelines and logistics requirements.
· Process
· Frequently Asked Questions (FAQ)
What is your Minimum Order Quantity (MOQ)?
Our MOQ is flexible, starting from 1 piece for prototyping and custom one-offs, with volume pricing starting at 50+ pieces for production runs. We specialize in both low-volume, high-mix manufacturing and large-scale production.
What are your typical lead times?
- Prototyping: 7-15 business days from design finalization
- Production: 15-30 business days, depending on order volume, complexity, and surface treatment requirements
Can you accommodate custom modifications?
Absolutely. We offer full customization capabilities, including:
- Material changes (stainless steel, brass, titanium, etc.)
- Custom surface finishes (anodizing, powder coating, plating, passivation)
- Dimensional adjustments and feature modifications (e.g., additional mounting holes, keyways, or thread integration)
- Custom branding, part marking, and engraving
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