· Product Overview

· Core Specifications

Dimensions(Customizable; Typical Specifications as Example)

• Black Long Support Bracket: Length 300mm × Width 50mm × Thickness 3mm (with 3× elongated mounting holes).
• Black U-Shaped Enclosure: Length 150mm × Width 100mm × Height 80mm (2× side mounting holes, internal partition).
• Silver Multi-Hole Bracket: Length 200mm × Width 150mm × Thickness 2.5mm (6× φ6mm mounting holes, 2× wiring cutouts).
• Colorful Zinc-Plated L-Bracket: Length 180mm × Width 120mm × Thickness 2mm (4× φ5mm mounting holes, curved edge).

Weight

• Black Long Bracket: ~500g
• Black U-Shaped Enclosure: ~300g
• Silver Multi-Hole Bracket: ~600g
• L-Bracket: ~400g
  (Weight varies with material density: Cold-rolled steel ~7.85g/cm³, aluminum alloy ~2.7g/cm³, stainless steel ~7.93g/cm³).

Material

• Black Components: Cold-rolled steel (SPCC) + black powder coating (corrosion-resistant, wear-resistant).
• Silver Component: 6061-T6 aluminum alloy (lightweight, high strength-to-weight ratio).
• L-Bracket: Cold-rolled steel + colorful zinc plating (salt spray resistance ≥48 hours).

Process Standard

· Application Scenarios

• Automotive Industry: Mounting brackets for EV battery packs, engine bay components, or suspension system supports.
• Industrial Equipment: Structural supports for conveyor systems, robotic arms, or machine tool enclosures.
• Electronics & Telecom: Racks for server cabinets, mounting frames for communication equipment, or heat sink brackets.
• Renewable Energy: Supports for solar panel mounting systems, wind turbine nacelle components, or energy storage system frames.

· Production Process Introduction

1. Raw Material Selection: High-purity cold-rolled steel sheets (SPCC) or aluminum alloy plates (6061-T6) are selected for uniform mechanical properties.
2. Precision Cutting:
   • Laser Cutting: Shapes raw materials into blanks with ±0.05mm precision (ideal for complex cutouts like elongated holes or wiring notches).
   • CNC Punching: Creates mounting holes and structural features (hole diameter accuracy ±0.1mm, hole spacing tolerance ±0.2mm).
3. Bending & Forming:
   • CNC press brakes form U-shaped, L-shaped, or multi-angle structures (bend radius ≥0.5× material thickness to avoid cracking).
   • For reinforced brackets, ribs are pressed to enhance load-bearing capacity (rib height ≥3× thickness).
4. Surface Treatment:
   • Black Components: Electrostatic powder coating (film thickness 60–80μm, corrosion resistance ≥1000 hours salt spray).
   • Silver Component: Anodizing (film thickness 10–15μm, Ra ≤0.8μm for smooth finish).
   • L-Bracket: Zinc plating (thickness 8–12μm, salt spray resistance ≥48 hours).
5. Quality Inspection:
   • Dimensional inspection via CMM (coordinate measuring machine) to verify hole positions and bend angles.
   • Load testing (static load ≥50kg for automotive brackets, ≥30kg for industrial brackets).

· Packaging and Shipping Methods

Packaging

• Inner Packaging: Each bracket is wrapped in anti-scratch film and placed in custom foam-lined trays to prevent deformation during transit.
• Outer Packaging: Sturdy cardboard boxes with “Heavy-Duty Metal Components – Handle With Care” labeling; for bulk orders, wooden crates with reinforced corners are used.

Shipping

• Logistics Options:
  • Express: DHL/UPS/FedEx (3–7 business days for samples or small batches).
  • Sea Freight: 20–30 days for bulk orders (economical for large quantities).
• Lead Time: 5–10 business days for standard orders, 15–20 days for custom designs.

· Process

· Frequently Asked Questions (FAQ)

• Screw Mounting: Use M4–M8 bolts (match hole size and material).
• Welding: Spot welding or arc welding (for permanent, high-load connections).
• Adhesive Bonding: Use industrial-grade structural glue (e.g., epoxy) for non-destructive installation.