· Product Overview

· Core Specifications

Material Performance

• 6061-T6 Aluminum Alloy
  • Density: 2.7g/cm³ (lightweight to reduce system inertia)
  • Tensile Strength: ≥290 MPa (rigid enough for structural load support)
  • Thermal Conductivity: 167 W/m·K (excellent for heat dissipation in continuous operation)
  • Corrosion Resistance: Enhanced via natural anodization (scratch-proof and fade-resistant)

Manufacturing Standards

• Certification: ISO 9001-Certified
• Key Processes: CNC Turning (flange + tapered body) → Precision Drilling/Tapping (mounting holes) → Deburring → Natural Anodization → CMM Inspection
• Standard Parameters:
  • Flange Diameter: 80–120mm (customizable 50–150mm)
  • Tapered Body Diameter: 40–60mm (optimized for component fit)
  • Overall Length: 60–100mm (customizable 40–120mm)
  • Mounting Holes: 4x M6 tapped holes (compatible with standard fasteners)
  • Dimensional Tolerance: ±0.01mm (ensures precise alignment with mating components)
  • Surface Finish: Natural anodized (50–80μm thickness; corrosion-resistant and smooth for low-wear operation)

· Application Scenarios

• Industrial Automation: Robot arm component mounts, conveyor system alignment bushings, and sensor installation adapters.
• Optical & Imaging Equipment: Camera lens mounting adapters, laser alignment bushings, and microscope stage supports.
• 3D Printing & CNC Machinery: 3D printer extruder mounting bases, CNC fixture bushings, and tool changer alignment adapters.
• Medical & Laboratory Devices: Diagnostic instrument mounting bushings, sample handling system adapters, and calibration tool supports.
• Aerospace & Defense: Lightweight avionics component mounts, guidance system bushings, and satellite equipment adapters.

· Production Process Introduction

1. Raw Material Preparation: Cut 6061-T6 aluminum billets to match the bushing’s overall length and diameter.
2. CNC Turning: Use high-precision CNC lathes to machine the integrated flange and tapered hollow body in a single setup for maximum concentricity.
3. Precision Drilling & Tapping: Create and tap mounting holes in the flange to ensure secure fastener integration.
4. Deburring & Finishing: Remove sharp edges from the flange, body, and holes to prevent component wear and ensure safe handling.
5. Natural Anodization: Submerge the bushing in electrolytic baths to enhance corrosion resistance and surface durability.
6. Quality Inspection: Perform CMM dimensional scanning, thread fit testing, and surface finish analysis to verify compliance with design specifications.

· Packaging and Shipping Methods

• Packaging:
  • Individual Units: Wrapped in anti-scratch foam padding, sealed in moisture-proof plastic bags, and labeled with size specifications for traceability.
  • Bulk Orders: Packed in foam-lined wooden crates with additional bracing to prevent deformation during transit.
• Shipping Options:
  • Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
  • Air Freight: 7–10 business days for medium-batch production runs.
  • Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and damage insurance.

· Process

· Frequently Asked Questions (FAQ)

• MOQ (Minimum Order Quantity): 500 pieces for standard configurations; 200 pieces for custom designs (with valid technical drawings).
• Lead Time: Standard lead time is 7–10 working days (includes CNC machining and anodization); expedited production (5–7 working days) is available for urgent orders (additional fees apply).
• Customization Capability: Full customization is supported—adjust flange diameter, body dimensions, hole size/thread type, or switch to 7075 aluminum for higher load capacity. Our engineering team validates designs for structural rigidity and alignment accuracy.