· Product Overview

· Core Specifications

Dimensions (Fully Customizable; Typical Specifications as Example)

• Flanged Circular Plate: Outer Diameter 100mm × Thickness 15mm (with a central φ40mm hole + 12×φ6mm peripheral mounting holes).
• Multi - Port Structural Base: Length 180mm × Width 120mm × Height 40mm (integrated with 2×φ10mm fluid ports and precision internal channels).
• Multi - Cavity Fluid Manifold: Length 150mm × Width 80mm × Height 60mm (with 3×cavities + 4×φ8mm connection ports).

Weight

• Flanged Plate: ~1.2kg
• Multi - Port Base: ~2.5kg
• Fluid Manifold: ~2.0kg
  (Weight varies with size and structure; typical range for similar components: 1–3kg per part).

Material

Process Standard

· Application Scenarios

• Automotive Industry: Core components for engine oil coolers, transmission housings, or fuel delivery systems (withstands high temperature and pressure).
• Industrial Equipment: Parts for hydraulic/pneumatic system manifolds, air compressor casings, or robotic arm structural bases (ensures stable fluid flow and mechanical support).
• New Energy Sector: Manifolds for battery thermal management systems (EVs) or hydrogen fuel cell flow distributors (enables efficient thermal/fluid control).
• Aerospace: Lightweight structural parts for aircraft hydraulic system components (balances strength and weight reduction).

· Production Process Introduction

1. Die Casting: ADC12 aluminum alloy is die - cast into near - net - shape blanks, ensuring complex structural integrity (e.g., internal channels, multi - cavity design).
2. CNC Precision Machining:
   • Multi - axis CNC milling/turning centers refine dimensions (holes, ports, mating surfaces) to achieve tight tolerances (±0.05mm).
   • Precision drilling/tapping creates fluid ports and mounting holes with accurate positioning.
3. Surface Treatment:
   • Components undergo sandblasting or polishing for a smooth finish, then chromate conversion coating (or anodizing) to enhance corrosion resistance.
4. Quality Inspection:
   • Dimensional inspection via Coordinate Measuring Machines (CMM) to verify critical tolerances.
   • Pressure testing (for fluid components) to ensure no leakage (test pressure up to 10MPa).
   • X - ray inspection (optional) for die - cast parts to check internal porosity.

· Packaging and Shipping Methods

Packaging

• Inner Packaging: Each component is wrapped in anti - scratch film and placed in custom foam - lined trays to prevent surface damage and deformation during transit.
• Outer Packaging: Sturdy wooden crates with “Heavy Machinery Parts - Handle With Care” labeling; moisture - proof packaging for marine transport (if applicable).

Shipping

• Logistics Options: Support sea freight (primary for bulk orders, 20–40 days), air freight (5–10 days for urgent orders), and international express (DHL/UPS for samples, 3–7 days).
• Lead Time: Orders are shipped within 7–15 business days after confirmation (varies with order complexity). A tracking number and customs documentation (commercial invoice, packing list) are provided.

· Process

· Frequently Asked Questions (FAQ)