· Product Overview

· Core Specifications

Material Performance

• 6061-T6 Aluminum Alloy
  • Density: 2.7g/cm³ (lightweight for unobtrusive integration)
  • Tensile Strength: ≥290 MPa (rigid enough for vibration-resistant sensor mounting)
  • Thermal Conductivity: 167 W/m·K (excellent for heat dissipation from electronics)
  • Corrosion Resistance: Enhanced via black anodization (scratch-proof, fade-resistant, and chemical-resistant)

Manufacturing Standards

• Certification: ISO 9001-Certified
• Key Processes: CNC Milling (profile + mounting holes) → Precision Drilling → Black Anodization → Probe Integration → CMM Inspection
• Standard Parameters:
  • Overall Length: 80–120mm (customizable 50–150mm)
  • Profile Width: 20–30mm (optimized for compact installation)
  • Mounting Hole Diameter: 4–6mm (compatible with M3/M4 fasteners)
  • Probe Length: 10–15mm (customizable for sensing range)
  • Dimensional Tolerance: ±0.01mm (ensures precise alignment with target components)
  • Surface Finish: Black anodized (30–50μm thickness; low-friction and scratch-resistant)

· Application Scenarios

• Industrial Automation: Proximity sensor mounts for conveyor systems, limit switch brackets for robotic arms, and position detection fixtures for assembly lines.
• 3D Printing & CNC Machinery: Endstop sensor brackets for 3D printers, tool position detection mounts for CNC routers, and homing sensor bases for laser cutters.
• Security & Access Control: Magnetic contact sensor mounts for doors/windows, proximity detection brackets for gate systems, and tamper sensor bases for cabinets.
• Medical & Laboratory Equipment: Position sensor mounts for diagnostic instruments, sample detection brackets for lab automation, and alignment sensor bases for surgical tools.
• DIY & Hobby Projects: RC vehicle position sensor mounts, custom robotics limit switch brackets, and workshop fixture detection bases.

· Production Process Introduction

1. Raw Material Preparation: Cut 6061-T6 aluminum bars to match the bracket’s overall length and profile dimensions.
2. CNC Milling: Use high-precision CNC mills to machine the slim rectangular profile and mounting holes in a single setup for maximum accuracy.
3. Precision Drilling: Create the probe integration slot to ensure secure alignment of the sensing element.
4. Deburring & Finishing: Remove sharp edges from profiles and holes to prevent component damage and ensure safe handling.
5. Black Anodization: Submerge the bracket in electrolytic baths to apply a durable, corrosion-resistant black coating.
6. Probe Integration: Assemble and calibrate the integrated sensing probe for reliable position detection.
7. Quality Inspection: Perform CMM dimensional scanning, probe functionality testing, and surface finish analysis to verify compliance with design specifications.

· Packaging and Shipping Methods

• Packaging:
  • Individual Units: Sealed in anti-static, anti-scratch plastic bags to protect the anodized finish and probe.
  • Bulk Orders: Packed in foam-lined partitioned boxes (prevents bracket deformation, probe damage, and mixing of sizes).
• Shipping Options:
  • Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
  • Air Freight: 7–10 business days for medium-batch production runs.
  • Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and damage insurance.

· Process

· Frequently Asked Questions (FAQ)

• Lead Time: Standard lead time is 7–30 working days (includes CNC machining, anodization, and probe integration); expedited production (5–7 working days) is available for urgent orders (additional fees apply).
• Customization Capability: Full customization is supported—adjust length/width, hole size/position, probe type (magnetic/optical), or switch to 7075 aluminum for higher load capacity. We also offer custom anodized colors and laser-etched logos. Our engineering team validates designs for sensor alignment and detection accuracy.