· Product Overview

· Core Specifications

Material Performance

• 6061-T6 Aluminum Alloy
  • Density: 2.7g/cm³ (lightweight to reduce system inertia)
  • Tensile Strength: ≥290 MPa (rigid enough for structural load support)
  • Thermal Conductivity: 167 W/m·K (excellent for heat dissipation in continuous operation)
  • Corrosion Resistance: Enhanced via natural anodization (scratch-proof and fade-resistant)

Manufacturing Standards

• Certification: ISO 9001-Certified
• Key Processes: 5-Axis CNC Milling (multi-stage profile + flange) → Precision Drilling (mounting/positioning holes) → Deburring → Natural Anodization → CMM Inspection
• Standard Parameters:
  • Overall Flange Diameter: 120–180mm (customizable 80–250mm)
  • Inner Stepped Diameters: 80mm / 60mm (optimized for component alignment)
  • Mounting Hole Diameter: 6–8mm (compatible with M5/M6 fasteners)
  • Dimensional Tolerance: ±0.01mm (ensures perfect concentricity and component fit)
  • Surface Finish: Natural anodized (50–80μm thickness; corrosion-resistant and smooth for low-wear operation)

· Application Scenarios

• Industrial Automation: Robot arm base mounts, sensor positioning platforms, and conveyor system component bases.
• Optical & Imaging Equipment: Camera lens mounting bases, laser alignment platforms, and microscope stage supports.
• 3D Printing & CNC Machinery: 3D printer hotbed mounting bases, CNC fixture bases, and tool changer positioning platforms.
• Medical & Laboratory Devices: Diagnostic instrument mounting bases, sample handling system supports, and calibration tool platforms.
• Aerospace & Defense: Lightweight structural mounts for avionics components, guidance system bases, and satellite equipment supports.

· Production Process Introduction

1. Raw Material Preparation: Cut 6061-T6 aluminum billets to match the mount base’s overall diameter and thickness.
2. 5-Axis CNC Milling: Use high-precision 5-axis mills to machine the multi-stage concentric profile and outer flange in a single setup for maximum concentricity and accuracy.
3. Precision Drilling: Create mounting holes in the flange and positioning holes in the inner stages to ensure secure component fixation.
4. Deburring & Finishing: Remove sharp edges from profiles, holes, and stepped transitions to prevent component wear and ensure safe handling.
5. Natural Anodization: Submerge the mount base in electrolytic baths to enhance corrosion resistance and surface durability.
6. Quality Inspection: Perform CMM dimensional scanning, concentricity testing, and surface finish analysis to verify compliance with design specifications.

· Packaging and Shipping Methods

• Packaging:
  • Individual Units: Wrapped in anti-scratch foam padding, sealed in moisture-proof plastic bags, and labeled with size specifications for traceability.
  • Bulk Orders: Packed in foam-lined wooden crates with additional bracing to prevent deformation during transit.
• Shipping Options:
  • Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
  • Air Freight: 7–10 business days for medium-batch production runs.
  • Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and damage insurance.

· Process

· Frequently Asked Questions (FAQ)

• MOQ (Minimum Order Quantity): 500 pieces for standard configurations; 200 pieces for custom designs (with valid technical drawings).
• Lead Time: Standard lead time is 7–10 working days (includes CNC machining and anodization); expedited production (5–7 working days) is available for urgent orders (additional fees apply).
• Customization Capability: Full customization is supported—adjust flange diameter, stepped dimensions, hole size/position, or switch to 7075 aluminum for higher load capacity. Our engineering team validates designs for structural rigidity and alignment accuracy.