6061-T6 Aluminum Precision Threaded Cylindrical Sleeve / Enclosure
Custom
Aluminum shell are in great demand in the aerospace industry, which has a high demand for lightweight. Aluminum shells are light, strong and corrosion-resistant, so they are widely used in the aerospace field.
minimum order
1 piece
Quantity
$1.00 - $15.00
/ piece
Aluminum shell are in great demand in the aerospace industry, which has a high demand for lightweight. Aluminum shells are light, strong and corrosion-resistant, so they are widely used in the aerospace field.
| Key Attributes | |
| Machining Capabilities | CNC Machining Processes:Broaching, Drilling, Etching/Chemical Machining, Laser Machining, Milling, Turning, Wire EDM, Rapid Prototyping |
| Materials Supported | Aluminum, Brass, Bronze, Copper, Hardened Metals, Stainless Steel, Steel Alloys, Plastic |
| Micro-Machining or Not | Micro Machining |
| Key Processes | CNC Milling, Turning, Drilling |
| Tolerance Standards | Industry-standard precision |
| Surface Treatments | Anodizing, Plasting, Polishing, etc. |
| Applications | Control Systems, Automotive Components |
| Place of Origin | Guangdong, China |
| Model Number | CUSTOM |
| Service Type | Customized OEM/ODM Manufacturing |
| Drawing Formats | PDF, CAD, IGES, STEP |
| Delivery Time | 7-30 Days |
| MOQ | 10 pcs |
· Product Overview
This precision-engineered threaded cylindrical sleeve is crafted from 6061-T6 aluminum alloy—a lightweight, high-rigidity material ideal for protective enclosures, optical component housings, and industrial connection adapters. Its external multi-groove thread design enables secure, tool-free assembly, while the hollow cylindrical body provides internal space for component integration. CNC-machined to ultra-tight tolerances and finished with a natural anodized coating, this sleeve delivers exceptional durability, corrosion resistance, and dimensional accuracy, making it suitable for optical systems, sensor installations, and custom machinery applications.
· Core Specifications
Material Performance
- 6061-T6 Aluminum Alloy
- Density: 2.7g/cm³ (lightweight for unobtrusive integration)
- Tensile Strength: ≥290 MPa (rigid enough for structural load support and vibration resistance)
- Thermal Conductivity: 167 W/m·K (excellent for heat dissipation from electronics or optical components)
- Corrosion Resistance: Enhanced via natural anodization (scratch-proof, fade-resistant, and chemical-resistant)
Manufacturing Standards
- Certification: ISO 9001-Certified
- Key Processes: CNC Turning (cylindrical profile) → Precision Threading (external multi-groove threads) → Deburring → Natural Anodization → CMM Inspection
- Standard Parameters:
- Outer Diameter: 50–80mm (customizable 30–100mm)
- Overall Height: 40–60mm (customizable 25–80mm)
- Thread Pitch: 1.5–2.0mm (optimized for secure locking)
- Internal Bore Diameter: 45–75mm (matched to outer diameter for consistent wall thickness)
- Dimensional Tolerance: ±0.01mm (ensures precise mating with threaded caps or components)
- Surface Finish: Natural anodized (30–50μm thickness; low-friction and corrosion-resistant)
· Application Scenarios
This threaded cylindrical sleeve excels in enclosure, housing, and connection use cases:
- Optical & Imaging Equipment: Camera lens extension sleeves, filter adapter housings, and laser component enclosures.
- Sensor & Electronics: Proximity sensor protective sleeves, LED driver housings, and industrial control module enclosures.
- Industrial Automation: Hydraulic/pneumatic system adapters, conveyor component housings, and tool changer connection sleeves.
- DIY & Hobby Projects: Custom flashlight bodies, drone camera lens adapters, and workshop jig component housings.
- Medical & Laboratory Devices: Diagnostic instrument component sleeves, sample storage enclosures, and calibration tool housings.
· Production Process Introduction
- Raw Material Preparation: Cut 6061-T6 aluminum bars into cylindrical blanks matching the sleeve’s overall diameter and height.
- CNC Turning: Use high-precision CNC lathes to machine the hollow cylindrical profile and external thread base in a single setup for maximum concentricity.
- Precision Threading: Create the multi-groove external threads with high accuracy to ensure secure, tool-free assembly.
- Deburring & Finishing: Remove sharp edges from threads and bore surfaces to prevent component damage and ensure safe handling.
- Natural Anodization: Submerge the sleeve in electrolytic baths to apply a durable, corrosion-resistant natural coating that enhances surface hardness.
- Quality Inspection: Perform CMM dimensional scanning, thread fit testing, and surface finish analysis to verify compliance with design specifications.
· Packaging and Shipping Methods
- Packaging:
- Individual Units: Sealed in anti-scratch plastic bags and labeled with thread specifications to prevent damage and ensure traceability.
- Bulk Orders: Packed in foam-lined partitioned boxes (prevents sleeve deformation, thread damage, and mixing of sizes).
- Shipping Options:
- Express Delivery (DHL/FedEx): 3–5 business days for prototype or small-quantity orders.
- Air Freight: 7–10 business days for medium-batch production runs.
- Sea Freight: 20–25 business days for large-volume bulk orders.All shipments include full tracking and damage insurance.
· Process

· Frequently Asked Questions (FAQ)
- MOQ (Minimum Order Quantity): 500 pieces for standard configurations; 200 pieces for custom designs (with valid technical drawings).
- Lead Time: Standard lead time is 7–10 working days (includes CNC machining, anodization, and inspection); expedited production (5–7 working days) is available for urgent orders (additional fees apply).
- Customization Capability: Full customization is supported—adjust diameter, height, thread pitch, wall thickness, or switch to black anodization for enhanced aesthetics. We also offer internal bore modifications and laser-etched logos. Our engineering team validates designs for structural rigidity and thread fit.
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